Phụ tùng máy nén khí Ingersoll Rand V Series 90-160kW

Phụ tùng máy nén khí Ingersoll Rand V Series 90-160kW

Phụ tùng máy nén khí Ingersoll Rand V Series 90-160kW
Phụ tùng máy nén khí Ingersoll Rand V Series 90-160kW

V Series 90-160kW 50Hz Parts Manual

P/N:47569138

Revision:A Date:MAR.2016

General 1

General

This manual contains parts-breakdown drawings which are the tool to recognize and order spare parts. Manufacturing accuracy of the parts listed in such drawings is of the same grade as that on the equipment.

Description

The breakdown drawing indicates every assemblies that composes an air compressor, subassemblies and individual parts.

A series of drawings are used to indicate each part and its’ right position relative to other parts in the drawing.

Each parts are numbered alphabetically. From the next page on the part number, description and quantity required are indicated alphabetically and classified by an order of assembly.

How to use this manual

  • Locate the breakdown drawing you
  • Find out the part and its’ index number in the
  • By this index number to find out correspondent part number and the part.

How to order the spare parts

To eliminate any error when ordering the parts, give us the following information in detail:

1.Machine model number inidicated on compressor nameplate. 2.Machine serial number indicated on the nameplate.

  • Part number of this parts
  • Motor model, serial number and part number.
  • Correct and detailed information like part number, description and quantity listed in this

Shanghai Ingersoll-Rand reserves the right to make change or improvement to this product without notice and with no responsibitity to implementing such change or improvement to the products previously sold.

2 Enclosure

No CCN Qty Description No CCN Qty Description
1 18983221 2 lock 12 24784902 2 F&R beam
2 23801020 10 fixing rib 13 24784944 1 lower air intake door panel
3 23896723 2 middle beam 14 24785073 1 air intake door with grill
4 23896780 2 top panel 15 24785149 2 big door panel
5 23896848 1 right top panel 16 24785164 4 small door panel
6 24784233 1 corner column,L&R 17 24785180 1 door panel, control box
7 24784258 1 corner column,L&F 18 39133954 14 lock
8 24784274 1 corner column,R&R 19 39917489 44 bolt M6X16
9 24784290 1 corner column,R&F,A/C 20 93580140 3 pin, door hinge
24849796 1 corner column,R&F,W/C 21 96743729 6 inner bolt
10 24784852 4 middle column 22 24150195 3 hinge
11 24784878 2 side beam

 

Water-cooled Fan 3

No CCN Qty description No CCN Qty description
1 23783277 1 fan box support 5 23801228 1 rear discharge panel
2 23784358 1 axial fan V90-160 water-cooling 6 23801251 1 support, water-cooling fan

 

3      23800832          1

discharge bottom panel, water-cooling

7        39917489          46      bolt

4      23800956          2       side discharge panel

4 Water-cooled Cooler

No CCN Qty descrition No CCN Qty description
1 23782451 2 support, water-cooler 11 23834195 1 hose 1.25″ V90-110
2 23784408 1 oil-cooler, water-cooled V90-110 23830755 1 hose 1.5″ V132-160
23799349 1 oil-cooler, water-cooled V132-160 12 23834138 1 hose 1.25″ V90-110
3 23784416 1 aftercooler,water-cooled V90-110 23830763 1 hose 1.5″ V132-160
23799356 1 aftercooler, water-cooled V132-160 13 23834120 1 tube 1.25″ V90-110
4 23801285 1 support, discharge tube 23830771 1 tube 1.5″ V132-160
5 23801327 1 tube 2.5″- tank to aftercooler 14 23834146 1 hose 1.25″ V90-110
6 24106320 1 discharge tube 2.5” 23830789 1 hose 1.5″ V132-160
7 23801350 1 adaptor, water in/out 15 23834070 1 fitting V90-110
8 23801384 1 safety valve 8 BAR 23830797 1 fitting V132-160
23801392 1 safety valve 9 BAR 16 23830888 1 tube 1.25″ V90-110
23801400 1 safety valve 11 BAR 23830805 1 tube 1.5″ V132-160
23801418 1 safety valve 13.2 BAR 17 23830870 1 tube 1.25″ V90-110
9 23805617 1 U-bolt V90-160 23830813 1 tube 1.5″ V132-160
10 23834187 1 hose 1.25″ V90-110
23830748 1 hose 1.5″ V132-160

 

Water-cooled cooler 5

No CCN Qty description No CCN Qty description
18 23830862 1 tube 1.25″ V90-110 27 95961496 6 half-flange
23830821 1 tube 1.5″ V132-160 28 96702329 12 bolt
19 23834096 1 T-joint V90-110 29 96704846 4 hex. Flanged nut
23830839 1 T-joint V132-160 30 96714340 4 hex. bolt,M6 X 25.0
20 23834112 1 T-joint V90-110 31 96727920 4 bolt M12
23830847 1 T-joint V132-160 32 96737549 8 hex. bolt,M10×20
21 23830896 1 hose 1.25″ V90-110 33 96739933 12 spring washer M12
23830854 1 hose 1.5″ V132-160 34 96757745 2 elbow 1.5  V132-160
22 96955422 1 universal fitting V90-110 96757737 2 elbow 1.25  V90-110
96955448 1 universal fitting V132-160 35 96758115 2 fitting 1.5 V132-160
23 39156443 1 fitting 96758107 2 fitting 1.25 V90-110
24 39917489 9 bolt M6X16 36 96955448 1 fitting  V132-160
25 95028502 3 O-ring 96955422 1 fitting V90-110
26 95067211 1 ball valve V90-110 37 23834062 2 fitting
95067203 1 ball valve V132-160

 

6 Pre-filter assembly

No CCN Qty description No CCN Qty description
1 23783194 1 grill 8 39232889 8 nut M6
2 23783202 1 pre-filter mesh V 90-160 9 92341981 2 washer
3 23783277 1 upper bracket,muffler box 10 96704564 10 hex. Bolt M6x20
4 23783285 4 glass fiber, muffler box 11 96727573 10 spring washer M6
5 24013062 1 baffle 12 96740188 8 washer
6 24059958 1 bracket, muffler box 13 96704564 2 hex. Bolt M6x20
7 24059966 1 lower bracket, muffler box

 

7 Airend

No CCN Qty description No CCN Qty description
1 22267694 2 mount 14 23782105 1 gear box V90-110
2 23716459 1 airend 23782113 1 gear box V132-160
3 23782097 1 fitting V90-110 15 54482484 1 check valve
23800915 1 fitting V132-160 16 95323911 1 fitting
4 23782337 1 fitting 17 95944666 1 elbow
5 23782360 1 elbow,quick-acting 18 96702287 4 bolt M10*25
6 23782378 1 scavenge tube, airend 19 96702337 4 bolt
7 23782469 1 shipping bracket 20 96705645 4 plain washer
8 23783061 1 airend support 21 96721097 4 spring washer M16
9 23805658 1 elbow 22 96712096 4 spring washer M10
10 39106240 3 adaptor 23 96727920 2 bolt M12
11 39124813 32 nylon tube 24 23897838 1 temperature sensor
12 39155478 2 elbow

 

13          39925045            1

39330626          1

39925060          1

54757711          1

injection bolt 11.5     V160-7, V160-8

injection bolt 14     V110-7, V110-8, V132-7, V132-8, V160-10, V160-12

injection bolt 17 V90-7, V132-10, V132-12

injection bolt 18 V90-8, V90-10, V90-12, V110-10, V110-12

8 Separator Tank

Separator Tank 9

 

1

 

23742885

 

2

 

fitting

 

13

 

23698277

 

1

 

2

 

24169104

 

3

 

mount

 

23782493

 

1

3 23404866 1 assy.-sight glass 14 23782519 1
4 23408628 1 oil filling plug 15 23782527 1
5 24082463 1 elbow,90 deg. 23976327 1
6 23500382 1 elbow 16 24048910 1
7 23517998 1 ball valve 17 24014615 1
8 23752330 3 shipping bracket 18 23800667 1
9 23782089 1 MPC valve 23923469 1
10 23782386 1 separator element 19 23800675 1
11 23782394 1 oil filter element GY13145 23800873 1
12 23782402 1 tank

 

No       CCN       Qty description                     No       CCN        Qty  description

assy.-thermal valve/oil filter seat V90-110

assy.-thermal valve/oil filter seat V132-160

hose 0.25″, scavenge

hose 1.25″ V90-110KW

hose 1.5″ V132-160KW

air inlet valve, on-off

assy.-air intake tube to tank hose 1.25″ V90-110KW

hose 1.5″ V132-160KW

hose 1.25″ V90-110KW

hose 1.5″ V132-160KW

10 Separator Tank

No CCN Qty description No CCN Qty description
20 23800683 1 hose 1.25″, V90-110KW 32 95022349 1 O-ring
23976319 1 hose 1.5″, V132-160KW 33 95060018 1 O-ring
21 23800691 1 hose 2.5″, pressure valve-aftercooler 34 95947149 1 threaded plug,socket head 0.75NPT
22 23800709 1 bracket, thermal valve V 90-110 35 95961496 4 half-flange

 

23800717        1

bracket, thermal valve V 132- 160

23 23800758 1 oil scavenge tube
24 23800907 1 fitting V90-110

 

96757745        1      fitting V1 32-160                                          39 96703962 4 bolt M16X50
25      23805674        2      fitting V90-110                                             40 96704812 3 nut M12
46856381        2       fitting V90 -110                                             41 96705645 6 plain washer
96758115        3       fitting V132-160

42

96714399 3 plain washer M12
 

26      23800931        1      hose

43 96719851 2 bolt M12*16
 

27      23800949        1      fitting

44 96721097 10 spring washer M16
 

28      23413479        1      snap con

45

nector

96739933 14 washer
 

29      24082455        1      safety va

46

lve

96757711 1 fitting
47

30      39155478        1      elbow, quick-acting 1/4NPT-1/4T

96950308 2 half-flange
 

31      39454533        1      washer

48 23782535 1 sight glass, scavenge oil

 

96757745

36 96700893 4 bolt M16*60
37 96702329 13 bolt
38 96702337 6 bolt M16*40

 

1      fitting V132-160

11  AC Heat Recovery

Only  used  for  heat  recovery
No Ccn Qty description No Ccn Qty description
1 23460140 1 oil cooler V90-110 17 96704291 2 bolt,hex. head  M12-1.75
23624539 1 oil cooler V132-160 18 96712096 8 washer M10
2 23462336 1 adaptor V90-110 19 96739933 2 washer M12
23542202 1 adaptor V132-160 20 96757000 1 nut M12
3 23482938 1 temperature valve  V90-110 21 96757737 3 elbow V90-110
23444482 1 temperature valve V132-160 96757745 3 elbow V132-160
4 23661994 1 check valve 1.25  V90-110 22 96758107 3 connector V90-110
23626666 1 check valve 1.5 V132-160 96758115 2 connector V132-160
5 24288219 2 screw plug 23 96758438 1 tee V90-110
6 24288284 1 plate, water outlet/inlet 96758446 1 tee V132-160
7 24288300 2 mobile valve 1.5 inch 24 96955422 2 connector  V90-110
8 24288326 1 tee 96955448 2 connector  V132-160
9 24288334 1 tee 25 24298721 1 hose, oil inlet V90-110
10 24288359 1 support panel V90-110 24288201 1 hose, oil inlet V132-160
24288276 1 support panel V132-160 26 24298739 1 hose, oil outlet V90-110
11 24298788 2 hose 1.25 inch V90-110 24288243 1 hose, oil outlet V132-160
24298820 2 hose 1.5 inch  V132-160 27 24298747 1 hose 1.25 inch V90-110
12 24288375 1 tube 1.25 inch V90-110 24288250 1 hose 1.5 inch  V132-160
24288193 1 tube 1.5 inch  V132-160 28 24298754 1 hose,water outlet V90-110
13 95950341 1 connector  V90-110 24288292 1 hose,water outlet V132-160
14 95987970 1 O-RING 29 24298762 1 hose,water inlet V90-110
15 96702287 4 bolt M10-1.00 X 25 24288318 1 hose,water inlet V132-160
16 96742473 4 bolt M12-1.75 X 40

12  WC Heat Recovery

Only  used  for  heat  recovery

No Ccn Qty description No Ccn Qty description
1 23460140 1 oil cooler V90-110 18 96739933 2 washer M12
23624539 1 oil cooler V132-160 19 96757000 1 nut M12
2 23482938 1 temperature valve  V90-110 20 96757737 3 elbow V90-110
23444482 1 temperature valve V132-160 96757745 3 elbow V132-160
3 23661994 1 check valve 1.25  V90-110 21 96758107 3 connector V90-110
23626666 1 check valve 1.5 V132-160 96758115 2 connector V132-160
4 24288219 2 screw plug 22 96758438 1 tee V90-110
5 24288284 1 plate, water outlet/inlet 96758446 1 tee V132-160
6 24288300 2 mobile valve 1.5 inch 23 96955422 2 connector V90-110
7 24288326 1 tee 96955448 2 connector V90-110
8 24288334 1 tee 24 24298721 1 hose, oil inlet  V90-110
9 24288359 1 support panel V90-110 24288201 1 hose, oil inlet  V132-160
24288276 1 support panel V132-160 25 24298754 1 hose,water outlet V90-110
10 24288375 1 tube 1.25 inch V90-110 24288292 1 hose,water outlet V132-160
24288193 1 tube 1.5 inch  V132-160 26 24298762 1 hose,water inlet V90-110
11 24298788 2 hose 1.25 inch V90-110 24288318 1 hose,water inlet V132-160
24298820 2 hose 1.5 inch  V132-160 27 24298796 1 hose 1.25 inch V90-110
12 95950341 1 connector  V90-110 24298846 hose 1.5 inch  V132-160
13 95987970 1 O-RING 28 24298804 1 hose, oil outlet V90-110
14 96702287 4 bolt M10-1.00 X 25 24298838 1 hose, oil outlet V132-160
15 96742473 4 bolt M12-1.75 X 40 29 23462336 1 adaptor V90-110
16 96704291 2 bolt,hex. head  M12-1.75 23542202 1 adaptor V132-160
17 96712096 8 washer M10

 

13 Air Filter

 

No CCN Qty description No CCN Qty description
1 23782311 1 air filter,V132-160(vertical) 5 23901622 1 solenoid valve
23782303 1 air filter,V90-110(vertical) 6 35272558 8 bolt,hex. head M20*45
2 24048910 1 inlet valve on-off 7 23716459 1 air end
3 1 O-Ring
4 24020182 1 control model

 

14 Motor assembly

No CCN Qty description No CCN Qty description
1 22267694 2 mount 14 39454558 1 washer
2 89244040 1 seal gland V90-110 15 89244024 1 seal V90-110
22880744 1 seal gland V132-160 89292445 1 seal V132-160
3 23962376 1 motor,90kW 400V 50HZ 3P 16 89292460 1 sleeve V90-110
23962384 1 motor,110kW 400V 50HZ 3P 89292478 1 sleeve V132-160
23962392 1 motor,132kW 400V 50HZ 3P 17 95991642 1 O-ring V90-110
23962400 1 95022125         1      O-ring V132-160

motor,160kW 400V 50HZ 3P

4 23782105 1 18       95023107         1      O-ring V90-110

gear box V90-110                                            95023388         1      O-ring V132-160

23782113 1 gear box V132-160                                19       95043162         2      spring washer
5 23783046 1 support, motor V 90-110KW                 20       95239919         1      pin 17A13A289-1/2*1.1/4
23783053 1 support, motor V 132-160KW               21       96702287         4      bolt M10*25
6 39109129 1 retainer                                                     22       96702337        18     bolt M10*25
7 23805575 1 shipping bracket, motor V 90-110         23       96705645         4      plain washer
23805583 1 shipping bracket, motor V 132-160       24       96720446         8      nut M20
8 35255819 1 retainer                                                     25       96721097         4      spring washerM16
9 39106240 1 adapter                                                     26        94588266    8      bolt M20*75
10 39167150 1 key C12*54                                            27       96712096         4      spring washer M10
11 39191283 1 bolt 0.625UNC*1.5                                 28       96727920         2      hex. Head bolt M12x30
12 39253992 1 O-ring                                                      29       96734025         2      bolt M22*80
13 39326483 1 bushing                                                   30       96737721         8      spring washer M20

 

15 Fan

No CCN Qty description No CCN Qty description
1 22948343 1 duct 6 23800998 1 fan support 2
2 23002199 1 fan motor 7 23801004 1 fan support 3
3 23003122 1 blade, fan 8 39917489 25 bolt M6X16
4 23783186 1 bottom plate, wind stop 9 96727920 14 hex. Head bolt M12x35 8.8
5 23800980 1 fan support 1 10 96741467 10 spring washer

 

16 Cooling System

No CCN Qty description No CCN Qty description
1 23782436 1 top seal, cooler 9 23801103 1 right seal assy.
2 23783160 1 top support 10 23801137 1 seal
3 23783178 1 bottom support V132-160 11 24080632 1 discharge pipe V90-110
23801152 1 bottom support V90-110 24041840 1 discharge pipe V132-160
4 23783186 1 bottom plate, wind stop 12 23801160 1 air cooler support 1 V132-160
5 23784382 1 aftercooler, air-cooled V132-160 23783145 1 air cooler support1 V90-110
23784374 1 aftercooler,air-cooled V90-110 13 23801178 1 air cooler support 2 V132-160
6 23784390 1 oil cooler, air-cooled V132-160 23783152 1 air cooler support 2 V90-110
23784366 1 oil cooler, air-cooled V90-110 14 23801285 1 bracket, discharge pipe
7 23801046 1 bottom seal assy. V132-160
23801186 1 bottom seal assy. V90-110
8 23801079 1 left seal assy.

 

17 Cooling System

 

No CCN Qty description No CCN Qty description
15 24080640 1 safety valve 8 21 95961496 2 half-flange
24080657 1 safety valve 9 22 96702329 4 bolt
24080665 1 safety valve 11 23 96704531 4 bolt M6X16
24080673 1 safety valve 13.2 24 96714340 7 hex bolt M6 X 25.0
16 23805617 1 U-bolt 25 96727797 8 flanged bolt M8
elbow,quick-acting
17 39155478 1 26 96727920 13 hex bolt M12x30
1/4NPT-1/4T
18     39917489      12      wing bolt M6X16 DIN 316      27 96739933 4 washer
19     95028502       1      O-ring                                      28 96758115 2 straight fitting 1.5 TUBE X M48
20 95922902 2

 

nut 1/2″

 

18 Control pipeline

 

No CCN Qty description
1 24571283 2 pressure sensor
2 23792732 1 fabricated parts, control box V90-110
24077752 1 fabricated parts, control box V132-160
3 24492894 1 control panel V90-110
24492910 1 control panel V132-160
4 39461868 2 nipple, inner-threaded
5 46854121 2 connector(cable)
6 39917489 4 set screw M6*16
AR 39124813 3m nylon tube 1/4

 

19 Electrical system

14 23844368 1 thermosnap
15 39252937 4 end spring leaf
16 23750482 1 grounding bolt
17 23748130 1 emergency stop button
18 23748197 22 terminal,control signal
19 23748205 5 terminal, grounding

 

No       CCN       Qty              description                No       CCN       Qty           description

1 23748148 5 seat, fuse 11 23784325 1 fabricated parts, control panel V 90-160
2 23761760 3 wiring channel 12 23748155 3 fuse 4A
3 23761778 1 wiring channel 23756190         2       fuse 2A
4 23761786 2 wiring channel 13      19001718         1      mechanical interlock

 

5 23844335 2 contactor V 3TF51 V90-110
23844319 2 contactor V 3TF53 V132-160
6 23733389 1 contactor V 3TF50 V90-110
23844335 1 contactor V 3TF51 V90-110
7 24512659 1 contactor V 3TF42
8 23844442 1 transformer V 400V/220V
9 24601015 1 current transformer
10 23767098 1 current transformer

 

Recommended Spare parts

CCN                                 Qty        Description

 

kit, start-up maintenance

23782394

23782394

 

1

2

 

 

oil filter(90-110) oil filter(132-160)

 

Kit, 2000 hour/1 year maintenance         V90-110

 

23782394

 

1

 

oil filter

23782386 1 oil separator
23782345 1 air filter element
92692284 1 ULTRA COOLANT 5L

 

 

23782394

 

2

 

oil filter

23782386 1 oil separator
23782352 1 air filter element
92692284 1 ULTRA COOLANT 5L

 

49186224          kit, inlet valve maintenance

23531577         kit, MPC valve maintenance 23917842         kit, thermal valve maintenance

V90-110
23923345          kit, thermal valve maintenance

V132-160

 

 

Recommended Spare parts

 

Ccn                        description                         Ccn                          description

 Service parts/components                                                                                                                                             

RELEASED 22/Mar/2016 14:36:43 GMT

 

英格索兰(中国)工业设备制造有限公司

Ingersoll Rand(CHINA) Industrial Equipment Manuafacturing Co.,Ltd.